The ProLine 2260 offers expanded thickness capability and optimized cutting speeds, and is the highest amperage precision high current density plasma cutting system in the ProLine family. This manually controlled 275 amp system can cut most metals up to 1 ¼’’ (32.0mm) thick, and has a maximum capacity of 2 ½’’ (65.0mm).

Uncompromising precision cut quality, combined with excellent processing speed and low initial investment, equates to the lowest possible cost to produce quality finished parts.

With the ProLine 2260’s manual controls, you can tailor all of the cutting parameters to your specifications. Optionally, our patented INOVA Torch Height Control System can be built into the ProLine 2260, greatly simplifying installation.

Whether you need precise, clean, virtually dross-free edges on thinner metals or you need the same high quality when cutting 1 inch steel at 65 inches per minute, the ProLine 2260 can deliver. If your goals include maximum productivity on a wide range of thicknesses, combined with optimum cut quality, economical operation, and modest initial cost, the ProLine 2260 by KALIBURN is the plasma cutting system for you. The ProLine 2260 is one of the three systems in the KALIBURN "ProLine" family. The ProLine 2150 and ProLine 2200 Plasma Cutting Systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity. KALIBURN also offers four fully automated machines in the "Spirit" family; the Spirit150a, Spirit200a, Spirit275a, and Spirit400a Plasma Cutting Machines. These machines are our most advanced systems and provide cut quality identical to the ProLine systems. With Spirit systems, all process parameters are set automatically for ease of operation.

The ProLine 2200 is a full function, precision, high current density 200 amp plasma system that combines precise, square, and virtually dross-free cuts with excellent speeds. If you are facing a high quality, heavy-duty job without a heavy-duty budget, the ProLine 2200 is your answer. The system offers all of the benefits of precision, high current density plasma at a fraction of the cost of other systems.

The ProLine 2200 is capable of production cutting gauge thicknesses through 1 ¼’’ (32.0mm) thick with a maximum capacity of 2’’ (50.0mm).

The ProLine 2200 is equipped with manual controls so that you can tailor all of the cutting parameters to your specifications. Optionally, our patented INOVA Torch Height Control System can be built into the ProLine 2200, greatly simplifying installation.

If you are looking for precision, high current density plasma process technology at a price comparable to conventional plasma, the decision to purchase a ProLine 2200 plasma system from KALIBURN is truly a "no-brainer"! The ProLine 2200 is one of the three systems in the KALIBURN "ProLine" family. The ProLine 2150 and ProLine 2260 Plasma Cutting Systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity. KALIBURN also offers four fully automated machines in the "Spirit" family; the Spirit150a, Spirit200a, Spirit275a, and Spirit400a Plasma Cutting Machines. These machines are our most advanced systems and provide cut quality identical to the ProLine systems. With Spirit systems, all process parameters are set automatically for ease of operation.

The ProLine 2150 by KALIBURN is a 150 amp precision high current density plasma cutting system that combines precise, square, and virtually dross-free cuts with excellent speeds on gauge thick metals to 1’’ (25.0mm), and it has a maximum capacity to 1 ½’’ (38.0mm).

Uncompromising cut quality, combined with excellent processing speed and the lowest initial investment, equates to the best value in precision high current density plasma. Even competitors’ systems costing many thousands of dollars more cannot offer better cut quality to match the ProLine 2150’s productivity.

With the ProLine 2150’s manual controls, you can tailor all of the cutting parameters to your specifications. Optionally, our patented INOVA Torch Height Control System can be built into the ProLine 2150, greatly simplifying installation.

If you need to cut gauge thicknesses through 1’’ (25.0mm) metals with square, clean, virtually dross-free edges while closely monitoring initial costs, the ProLine 2150 by KALIBURN is the machine of choice. The ProLine 2150 is one of the three systems in the KALIBURN "ProLine" family. The ProLine 2200 and ProLine 2260 Plasma Cutting Systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity. KALIBURN also offers four fully automated machines in the "Spirit" family; the Spirit150a, Spirit200a, Spirit275a, and Spirit400a Plasma Cutting Machines. These machines are our most advanced systems and provide cut quality identical to the ProLine systems. With Spirit systems, all process parameters are set automatically for ease of operation.

The KALIBURN Spirit400a plasma cutting system represents a major breakthrough in precision high current density plasma cutting and marking. Its 400 amp output provides the greatest thickness capacity and highest processing speeds in the industry while incorporating the exceptional consumable life common to all Spirit systems. This system truly offers the best of everything: quality, speed, capacity, and economy.

The Spirit400a system is capable of cutting most metals to 2’’ (50.0mm) and has a maximum capacity of 3’’ (75.0mm)

The “a” is for automatic…The KALIBURN Spirit400a automatically sets process parameters which equates to exceptional ease of operation. Combining convenience with the ultimate in cut quality and the highest processing speed, the Spirit400a truly sets the standard in precision plasma cutting.  With the system’s automatic gas console (AGC), you simply select the material type and thickness or let your computer’s serial port transmit the cutting parameters. The rest is automatic, and especially easy when interfaced to a Burny 10LCD+ or Burny Phantom Control.

The KALIBURN Spirit400a is a precision high current density plasma that delivers incomparable cut edge quality with bevels of 2° or less. The Spirit400a system is one of four fully automated systems in the KALIBURN Spirit family. Other Spirit systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity.

The KALIBURN Spirit400a is available with the optional INOVA Torch Height Control System. Also, a pneumatic safety switch can be added to protect the torch from collision damage.

The KALIBURN HfOT™ (Hafnium Optimizing Technology) is proprietary technology that maximizes consumable life while ensuring superior cut quality. HfOT™ begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. HfOT™ includes a breakthrough method for starting and stopping the plasma arc, which is where the majority of the consumable wear occurs. HfOT™ minimizes consumable wear during the start up and shut down by uniquely and precisely controlling the relationship between the arc current and plasma gas. HfOT™ results in superior cut quality, extraordinary consumable life, and low operating cost.

The Spirit275a by KALIBURN is a full function 275 amp high current density plasma cutting and marking system incorporating fully automated process control, cutting of most metals up to 1 ¼’’ (32.0mm) thick, and has a maximum capacity of 2 ½’’ (65.0mm). It is designed to be the ultimate process tool when precise, square, and virtually dross-free cuts and ease of operation are important. Unparalleled consumable life is a benefit of all KALIBURN Spirit systems.

The “a” is for automatic…Automatic setting of process parameters equates to exceptional ease of operation. The KALIBURN Spirit275a combines convenience with the ultimate in cut quality. The KALIBURN Spirit275a truly sets the standard in precision plasma cutting within its thickness range.

With the KALIBURN Spirit275a automatic gas console (AGC) you simply select the material type and thickness or let your computer's serial port transmit the cutting parameters. The rest is automatic, and especially easy when interfaced to a Burny 10LCD+ or Burny Phantom Control. The KALIBURN Spirit275a provides precision high current density plasma cut edge quality. It delivers virtually dross-free cuts with 2° or less cut edge bevel. The Spirit275a system is one of four fully automated systems in the KALIBURN family. Other Spirit systems offer identical cut quality but each has a unique amperage range and corresponding thickness capability.

The KALIBURN Spirit275a is available with the optional INOVA Torch Height Control System. Also, a pneumatic safety switch can be added to protect the torch from collision damage.

The KALIBURN HfOT™ (Hafnium Optimizing Technology) is proprietary technology that maximizes consumable life while ensuring superior cut quality. HfOT™ begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. HfOT™ includes a breakthrough method for starting and stopping the plasma arc, which is where the majority of the consumable wear occurs. HfOT™ minimizes consumable wear during the start up and shut down by uniquely and precisely controlling the relationship between the arc current and plasma gas. HfOT™ results in superior cut quality, extraordinary consumable life, and low operating cost.      

The Spirit200a by KALIBURN is a full function 200 amp high current density plasma cutting and marking system incorporating fully automated process control, cutting of most metals up to 1 ¼’’ (32.0mm) thick, and has a maximum capacity of 2’’ (50.0mm). It is designed to be the ultimate process tool when precise, square, and virtually dross-free cuts and ease of operation are important. Unparalleled consumable life is a benefit of all KALIBURN Spirit systems.

The “a” is for automatic…Automatic setting of process parameters equates to exceptional ease of operation. The KALIBURN Spirit200a combines convenience with the ultimate in cut quality. The KALIBURN Spirit200a truly sets the standard in precision plasma cutting within its thickness range.

With the KALIBURN Spirit200a automatic gas console (AGC) you simply select the materal type and thickness or let your computer's serial port transmit the cutting parameters. The rest is automatic, and especially easy when interfaced to a Burny 10LCD+ or Burny Phantom Control. The KALIBURN Spirit200a provides precision high current density plasma cut edge quality. It delivers virtually dross-free cuts with 2° or less cut edge bevel. The Spirit200a system is one of the four fully automated systems in the KALIBURN Spirit family. Other Spirit systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity.

The KALIBURN Spirit200a is available with the optional INOVA Torch Height Control System. Also, a pneumatic safety switch can be added to protect the torch from collision damage.

The KALIBURN HfOT™ (Hafnium Optimizing Technology) is proprietary technology that maximizes consumable life while ensuring superior cut quality. HfOT™ begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. HfOT™ includes a breakthrough method for starting and stopping the plasma arc, which is where the majority of the consumable wear occurs. HfOT™ minimizes consumable wear during the start up and shut down by uniquely and precisely controlling the relationship between the arc current and plasma gas. HfOT™ results in superior cut quality, extraordinary consumable life, and low operating cost.

The Spirit150a by KALIBURN is a full function 150 amp high current density plasma cutting and marking system incorporating fully automated process control, cutting of most metals up to 1’’ (25.0mm) thick, and has a maximum capacity of 1 ½’’ (38.0mm). It is designed to be the ultimate process tool when precise, square, and virtually dross-free cuts and ease of operation are important. Unparalleled consumable life is a benefit of all KALIBURN Spirit systems.

The “a” is for automatic…Automatic setting of process parameters equates to exceptional ease of operation. The KALIBURN Spirit150a combines convenience with the ultimate in cut quality. The KALIBURN Spirit150a truly sets the standard in precision plasma cutting within its thickness range.

With the KALIBURN Spirit150a automatic gas console (AGC) you simply select the material type and thickness or let the computer's serial port transmit the cutting parameters. The rest is automatic, and especially easy when interfaced with a Burny 10LCD+ or Burny Phantom Control. The KALIBURN Spirit150a provides precision high current density plasma cut edge quality. It delivers virtually dross-free cuts with 2° or less cut edge bevel. The Spirit150a system is one of four automated systems in the KALIBURN Spirit family. Other Spirit systems offer identical cut quality but each has a unique amperage range and corresponding thickness capacity.

The KALIBURN Spirit150a is available with the optional INOVA Torch Height Control System. Also, a pneumatic saftey switch can be added to protect the torch from collision damage.

KALIBURN HfOT™ (Hafnium Optimizing Technology) is proprietary technology that maximizes consumable life while ensuring superior cut quality. HfOT™ begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. HfOT™ includes a breakthrough method for starting and stopping the plasma arc, which is where the majority of the consumable wear occurs. HfOT™ minimizes consumable wear during the start up and shut down by uniquely and precisely controlling the relationship between the arc current and plasma gas. HfOT™ results in superior cut quality, extraordinary consumable life, and low operating cost.

Overview

• Precision - Performance - Productivity! Delivers premium cut performance on both mild steel and non-ferrous materials.
• Power Supply Designed for Reliable, Low Cost Operation. Features like the XT-301 consumable parts cartridge and the Machine Status Message Center make the Auto-Cut 100 easy to operate.
• O2 Plasma Cutting. For even better cut quality on mild steel, Auto-Cut 100 offers O2 plasma cutting capability.
• Water Mist Secondary (WMS). For lowest cost non-ferrous cutting and unmatched cut quality, use our unique Water Mist Secondary (WMS) process with Nitrogen plasma and water shield.
• MaximumLife Parts. Maximum performance and life with MaximumLife parts on our XT-301 Torch.
• Full Featured Gas Control GCM-1000! Plasma and secondary pressures and flows precisely controlled at power supply with individual single stage regulators. Changing from the secondary gas to water mist secondary is simple with front panel selector switch.
• Patent Pending XT Torch Technology! Thermal Dynamics" advanced XT Torch Technology brings plasma cutting to new levels of precision and productivity.
• Precision design and construction of the XT-301 torch and cartridge ensure exact relocation of the center-line of the cut after process changes.
• NEW SpeedLok Technology. Rapid engagement threads on retaining collar of keyless cartridge mean easy installation and quick return to production.

Specifications

Quick Specifications
Processes	Automated Air Plasma Cutting
Amperage Range	10-100 Amps
Max. Open Circuit Voltage	380 VDC
Cut Capacity	1 in. (25mm) Maximum Edge Start 5/8 in. (15mm) Production/Pierce 3/4 in. (20mm) Maximum/Pierce
Duty Cycle	100% at 100 Amp at 160V (16kW), at 104 deg. F (40 deg. C)
Shield Gas	Air, N2 at 120 psi (8.3 bar), H2O at 10 GPH (0.6 l/min.)
Torch	XT-301
Plasma Gas	Air, O2, Ar-H2, N2 at 120 psi (8.3 bar)
Automation Type	Conventional
Voltage Range	80-160 VDC
Certifications	CE, CSA, CCC
Input Amps at Rated Output	45 Amp at 208V 24 Amp at 400V 16 Amp at 600V 41 Amp at 230V 21 Amp at 460V
Input Power	208-230/460V, 3 Phase, 50-60 Hz 600V, 3 Phase, 50-60 Hz 400V, 3 Phase, 50-60 Hz
General
Included Features	Torch Spare Parts Kit System can be configured with following: (contact Thermadyne Automation Customer Care at 866-279-2628 or automation@thermadyne.com for ordering information.) Work Cable, available in lengths ranging from 10-125 ft. (3.0-38.1m) CNC Control Cable, available in lengths ranging from 25-125 ft. (7.6-38.1m) Torch Mounting Clamp, 2 in. (50mm) Torch and Lead Set, includes Positioning Tube, Mounting Clamp, XT-301 Torch Head, 100A MS parts, Cartridge, Shield Cup and Leads Ranging from 25-100 ft. (7.6-30.5m) Power Supply Ground Cable, available in lengths ranging from 3-150 ft. (0.9-45.7m)

Accessories

Part No.	Description
9-9336	ASS'Y,TORCH CLAMP 2" TUBE Torch Clamp
3-9111-1	Auto-Cut 100
3-9111-3	AUTO-CUT 100, 400V, PS Auto-Cut 100
3-9111-4	AUTO-CUT 100, 400V CE, PS Auto-Cut 100
3-9111-2	AUTO-CUT 100, 460V, PS, CHOP Auto-Cut 100
3-9111-5	AUTO-CUT 100, 600V CSA, PS Auto-Cut 100

 

Overview

• Precision - Performance - Productivity! Delivers premium cut performance on both mild steel and non-ferrous materials.
• Power Supply Designed for Reliable, Low Cost Operation. Features like the XT-301 consumable parts cartridge and the Machine Status Message Center make the Auto-Cut 200 easy to operate.
• O2 Plasma Cutting. For even better cut quality on mild steel, Auto-Cut 200 offers O2 plasma cutting capability.
• Water Mist Secondary (WMS). For lowest cost non-ferrous cutting and unmatched cut quality, use our unique Water Mist Secondary (WMS) process with Nitrogen plasma and water shield.
• MaximumLife Parts. Maximum performance and life with MaximumLife parts on our XT-301 Torch.
• Full Featured Gas Control GCM-1000! Plasma and secondary pressures and flows precisely controlled at power supply with individual single stage regulators. Changing from the secondary gas to water mist secondary is simple with front panel selector switch.
• Patent Pending XT Torch Technology! Thermal Dynamics" advanced XT Torch Technology brings plasma cutting to new levels of precision and productivity.
• Precision design and construction of the XT-301 torch and cartridge ensure exact relocation of the center-line of the cut after process changes.
• NEW SpeedLok Technology. Rapid engagement threads on retaining collar of keyless cartridge mean easy installation and quick return to production.

Specifications

Quick Specifications
Processes	Automated Air Plasma Cutting
Amperage Range	10-200 Amps
Max. Open Circuit Voltage	380 VDC
Cut Capacity	2 in. (50mm) Maximum Edge Start 1 in. (25mm) Production/Pierce
Duty Cycle	100% at 200 Amp at 160V (32kW), at 104 deg. F (40 deg. C)
Shield Gas	Air, N2 at 120 psi (8.3 bar), H2O at 10 GPH (0.6 l/min.)
Torch	XT-301
Plasma Gas	Air, O2, Ar-H2, N2 at 120 psi (8.3 bar)
Automation Type	Conventional
Voltage Range	80-160 VDC
Certifications	CE, CCC, CSA
Input Amps at Rated Output	130 Amp at 208V 77 Amp at 400V 58 Amp at 600V 125 Amp at 230V 75 Amp at 460V
Input Power	208-230/460V, 3 Phase, 50-60 Hz 600V, 3 Phase, 50-60 Hz 400V, 3 Phase, 50-60 Hz
General
Included Features	Torch Spare Parts Kit Ground Cable, available in lengths ranging from 3-150 ft. (0.9-45.7m) System can be configured with following: (contact Thermadyne Automation Customer Care at 866-279-2628 or automation@thermadyne.com for ordering information.) Work Cable, available in lengths ranging from 10-125 ft. (3.0-38.1m) CNC Control Cable, available in lengths ranging from 25-125 ft. (7.6-38.1m) Torch and Lead Set, includes Positioning Tube, Mounting Clamp, XT-301 Torch Head, 100A MS parts, Cartridge, Shield Cup and Leads Ranging from 25-100 ft. (7.6-30.5m) Power Supply

Accessories

Part No.	Description
3-9112-1	Auto-Cut 200
3-9112-2	AUTO-CUT 200, 460V, PS Auto-Cut 200
3-9112-3	AUTO-CUT 200, 400V, PS Auto-Cut 200
3-9112-4	AUTO-CUT 200, 400V CE, PS Auto-Cut 200
3-9112-5	AUTO-CUT 200, 600V CSA, PS Auto-Cut 200

Overview

• Excellent Cuts Using Air Plasma.
• Unmatched Cut Quality on Non-ferrous Materials to 1 in. (25mm) Using our Unique Water Mist Secondary System (WMS).
• Fast and Easy Installation.
• Simple Set-up and User-friendly Gas Console.
• Quick-change, Consumable Design.
• Easy to Identify and Troubleshoot Problems.
• Highest Cut Speed in its Class.
• Highest kW Output in its Class.
• Reduced Downtime During Parts Changes Due to the Revolutionary SpeedLok Cartridge Design of the XT-301 Torch.
• Microprocessor Controlled to Produce the Best Cut Quality Every Cut.
• Precision Torch Design for the Best Cut Quality in its Cass.
• Advanced Testing in Lab and Field Trials Ensures Ongoing Performance and Reliability.
• NEW SpeedLok Technology. Rapid engagement threads on retaining collar of keyless cartridge mean easy installation and quick return to production.

Specifications

Quick Specifications
Processes	Automated Air Plasma Cutting
Amperage Range	10-300 Amps
Max. Open Circuit Voltage	380 VDC
Cut Capacity	1.25 in. (35mm) Production/Pierce 2.75 in. (70mm) Maximum Edge Start 1.5 in. (40mm) Maximum Production/Pierce
Duty Cycle	100% at 300 Amp at 180V (54kW), at 104 deg. F (40 deg. C)
Shield Gas	Air, N2 at 120 psi (8.3 bar), H2O (WMS)
Torch	XT-301
Plasma Gas	Air, O2, Ar-H2, N2 at 120 psi (8.3 bar)
Automation Type	Conventional
Voltage Range	80-180 VDC
Input Amps at Rated Output	208 Amp at 208V 190 Amp at 400V 81 Amp at 600V 188 Amp at 230V 112 Amp at 460V
Input Power	208-230/460V, 3 Phase, 50-60 Hz 600V, 3 Phase, 50-60 Hz 400V, 3 Phase, 50-60 Hz
General
Included Features	Torch Spare Parts Kit System can be configured with following: (contact Thermadyne Automation Customer Care at 866-279-2628 or automation@thermadyne.com for ordering information.) Work Cable, available in lengths ranging from 10-125 ft. (3.0-38.1m) Torch and Lead Set, available in lengths ranging from 10-50 ft. (3.0-15.2m) RAS-1000 Remote Arc Starter Negative Lead, available in lengths ranging from 3-125 ft. (0.9-38.1m) Gas Hose Adapter CNC Control Cable, available in lengths ranging from 25-125 ft. (7.6-38.1m) Power Supply GCM-1000 Gas Console Torch Installation Starter Kit Supply Lead Set, available in lengths ranging from 3-125 ft. (0.9-38.1m) Plasma and Shield Gas Hose, available in lengths ranging from 75-125 ft. (22.9-38.1m) Ground Cable, available in lengths ranging from 3-150 ft. (0.9-45.7m)

Accessories

Part No.	Description
3-9130	RAS1000, REMOTE ARC STARTER AS Remote Arc Starter Assy
3-9113-1	Auto-Cut 300
3-9113-2	AUTO-CUT 300, 460V, PS Auto-Cut 300
3-9113-3	AUTO-CUT 300, 400V, PS Auto-Cut 300
3-9113-4	AUTO-CUT 300, 400V CE, PS Auto-Cut 300
3-9113-5	AUTO-CUT 300, 600V CSA, PS Auto-Cut 300

Ultra-Cut™ 300 systems with the XT-300 torch deliver high definition production capacity of 1.25" (32mm) at 100% duty at up to 300 amps. Material up to 2.5” (38mm) may be cut when starting from the edge of the plate. Ultra-Cut 300 systems use the multi-gas, 100% duty cycle, liquid cooled XT-300 180 degree torch with a 2" (50mm) diameter fiberglass mounting tube. Systems also include the digital GCM-2010 gas control for easy parameter setup and precise delivery of gases. A CNC connection on the rear of the power supply provides access to Start/Stop and "OK to Move". A divided arc voltage signal for controlling a torch height control is also provided. Full arc voltage is available inside the power supply.

 

 

 

 

 

The Ultra-Cut® delivers premium precision plasma cutting on mild steel and non-ferrous alloys. For non-ferrous material, select our unique Water Mist Secondary process for best in class cut quality. In addition, the Ultra-Cut systems can also be used for clean, efficient, plasma marking without having to change consumables.

- Excellent Dross-free Cuts Using Oxygen (O2) Plasma on Mild Steel up to 2 in.
- Unmatched Cut Quality on Non-ferrous Materials to 1.5 in.  with Ar-H2/N2 or up to 1.75 in. Using our Unique - - Water Mist Secondary (WMS™) System.
- Fast and Easy Installation. Simple Set-up and User-friendly Gas Console. Quick-change Consumable Design.
- Easy to Identify and Troubleshoot Problems.
- Highest Cut Speed in its Class. Best Parts Life in the 400 Amp Class.
- Reduced Downtime During Parts Changes due to the - - Revolutionary SpeedLok Cartridge Design of the XT-300 Torch.
- Microprocessor Controlled to Produce the Best Cut Quality on Every Cut.
- Fiber Optic Communication Means Less HF Interference.
- Precision Torch Design for the Best Cut Quality in its Class.
- Advanced testing in lab and field trials ensures ongoing performance and reliability.
- NEW SpeedLok Technology. Rapid engagement threads on retaining collar of keyless cartridge mean easy installation and quick return to production.

 

 

 

 

 

 

 

 

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